The ValuTronics Production Monitoring Suite is a customisable selection of integrated hardware and software products designed to keep track of machinery in assembly line processing plants.
Production Management
ValuTronics can design a bespoke process control system tailored to you workflows. Contact us today so we can tailor a system to your needs.
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Sensors & Monitoring Devices
Sensors and monitoring devices send information such as temperature, pressure, speed, or item production back to a central computer in real-time.
Optimise Machine Performance
Machine performance data can be visualised on a regular basis, allowing for performance optimisation and ensuring consistent production and quality control.
Improve Maintenance Scheduling
Variation in machine performance can be analysed and compared with maintenance performed to determine the best schedule, taking the guesswork out of the process improving efficacy.
Reduce Production Downtime
Alerts are sent when the system identifies potential issues early while they are still small and easy to manage, reducing the risk of major outages and emergency repair costs.
Improves Safety & Security
Regular and timely maintenance not only improves production but improves workplace safety by reducing the chance of dangerous and catastrophic failure.
Customisable to Your Requirements
The production monitoring system integrated with other software and hardware which can be customised to suit your workflows and processing requirements both big and small.
OEE Monitoring Software
Overall Equipment Effectiveness (OEE) software provides a more comprehensive overview of processing machine performance. The software monitors equipment availability and performance with easy-to-read graphs showing real-time data and historical data analyse. Set-up alerts and notifications of problem areas.
Key Advantages
- Identification and reduction of production loss
- Improving manufacturing performance
- Increased effective operational time
- Greater product quality, less defects
- Better resource assignment
- Increase machine efficiency
- More effective planning and management
Power Management Dashboard
Monitor the overall power consumption of the manufacturing plant with real-time visualisation of energy use and comparison of usage in different areas of the plant. View and analysis data to identify patterns and trends, calculate costs and find potential savings. Set alerts and notifications to inform mangers of critical events.
Key Advantages
- Compare and analyse energy consumption
- Integration with existing production systems
- Increased awareness of energy usage
- Reduced company carbon footprint
- Compliance with energy regulations targets
- Manage energy costs more effectively
UPS Monitoring Software
The Uninterrupted Power Supply (UPS) Monitoring Software is designed with safety and effectiveness in mind by monitoring performance parameters such as power availability, UPS capacity, load, physical condition, the voltage and temperature of each battery.
When an abnormal condition occurs, such as a voltage drop in one of the batteries or when the temperature of one of the batteries reaches its maximum limit, this system will activate an alarm and send notifications via email.
Key Features
- Advanced battery management
- Interactive LCD display
- Remote connectivity and monitoring
- High performance & reliability
- Fast transfer time
- Customisation settings
- Automatic recovery
Water Temperature Manager
The ValuTronics temperature regulator is designed to be used in the manufacturing process of food products that can be spoiled if the temperature is not regulated during production.
The system monitors and maintains the temperature in real-time, keeping the water temperature within an optimal pre-defined range.
Key Advantages
- Quick response time & automated processing
- Consistent food production temperature
- Improve food quality standards & consistency
- Reduce the need for manual monitoring
- Designed for efficient energy use
- Minimises the risk of human error
Water Flow Meter
The ValuTronics water flow meter is ideal in industrial application where the volume of water passing through pipes is required. Using a variety of sensors, the system monitors continuous water flow, pressure and overall water volume.
Water discharge can be monitored and controlled remotely in real-time via the software dashboard, with alerts set changes in flow and leak detection.
Need to improve your production management?
Talk to the ValuTronics team today about an obligation free quote.